Ensuring the safe handling of bitumen is not just a responsibility, it’s a necessity that guarantees the preservation of the product’s integrity and the well-being of those handling it. In this blog, we will provide a comprehensive overview of safe practices for handling bitumen and show how TEC’s specialised loading and unloading equipment can enhance efficiency in the process. From the use of a bitumen pump skid, to Ship to Shore unloading system, we will demonstrate how TEC’s equipment can support safe and effective bitumen handling operations. This guide is designed to benefit professionals of all levels and experience, whether you’re a seasoned veteran or new to the bitumen handling industry, it will equip you with valuable insights and information to enhance your operations.
Loading and Unloading of Bitumen
When it comes to loading and unloading bitumen, utilising appropriate equipment is crucial for ensuring both security and productivity of the operation. TEC Container Solutions specialises in providing a range of bespoke products for bitumen handling, from bitumen pump skids to Ship to Shore unloading systems. These loading solutions are designed to handle bitumen safely and effectively, with features such as emergency shut off systems and pressure relief valves to ensure reduced risks in the operation.
In addition to specialised equipment, it is also important to have a thorough understanding of safe practices for bitumen handling. From proper training and adherence to protective measures, to regular inspections of equipment, a commitment to safeguarding must be integrated into every aspect of the bitumen handling process.
For a full description of this see the Eurobitume guide.
Bitumen Transfer Pump Skid
TEC’s Bitumen Pump Skid is a mobile and versatile solution designed for the rapid transfer of bitumen and bitumen emulsions. The skid is equipped with safety features such as an integrated control panel with emergency shut-off system, pressure relief valves and a robust and durable design. The pump skid has also been created for easy handling and maintenance, with forklift pockets for lifting, trays to collect product drip and a built-in hose stand for drainage after use. TEC’s pump skid is an ideal solution for companies looking to improve the efficiency and safety of their bitumen or bitumen emulsion loading processes.
Ship to Shore Bitumen Unloading System
An effective method for large-scale vessel unloading is through the use of TEC’s Ship to Shore Unloading System. This specialised system is designed to safely discharge heated bitumen from bulk sea tankers into road tankers or BitutainersTM. The system is constructed within a re-locatable, reinforced shipping container providing both mobility and security for the equipment installed.
The Ship to Shore Unloading System utilises the latest technology in truck loading arms and access stairs, allowing for the simultaneous filling of two road tankers. To ensure equalisation of pressure and flow rate of the bitumen being pumped, the system is equipped with a differential control valve and product re-circulation system. The design and additional accessories of the Ship to Shore Unloading System makes the unit far superior to standard loading gantries, delivering impressive flow rates and providing effective safety measures to prevent accidents or spillages.
Rail/Truck to Ship Bitumen Loading System
Efficient and safe equipment is crucial when it comes to moving bitumen from inland refineries and storage facilities to ships or barges. In response to this requirement, TEC has created a specialised unit that can unload and transfer bitumen from rail cars and road tankers to a ship seamlessly.
These units are fabricated within a 40ft container and are self-sufficient with power generators and compressed air systems to provide automatic valve and pump shut off control. The Rail/Truck-to-Ship System can unload 4 units simultaneously, whilst maintaining reliable and competent operations. These units are bespoke, designed to suit various conditions depending on the user requirements.
Training and Safe Handling of Bituminous Products
Proper training and adherence to safe practices are vital when it comes to loading or unloading bitumen. This includes understanding the proper use of equipment, as well as understanding the hazards associated with handling bitumen.
Bitumen handling training should include instruction on the appropriate operation of all equipment used in the loading or unloading process, including pumps, valves, and hoses. Workers should also be trained on the proper handling and storage of bitumen, as well as the correct response in case of spills or other emergency situations. It is important for workers to understand the hazards associated with handling bitumen, such as the burns, and the potential for skin irritation or respiratory problems. Proper personal protective equipment (PPE) should be worn at all times, and workers should be trained on the correct use and maintenance of PPE. In addition, regular safety inspections and maintenance of equipment should be conducted to ensure that all equipment is in proper working condition. This includes checking for leaks, damage, or wear and tear on equipment, and addressing any issues immediately.
Loading and unloading bitumen safely and efficiently is crucial for the integrity of the product and the protection of those handling it. TEC offers a range of specialised equipment, including the Bitumen Pump Skid, Ship-to-Shore Unloading System, and Rail/Truck-to-Ship System, that can improve the proficiency and of your loading and unloading operations. However, it is important to remember that proper training and adherence to safe practices, including understanding the use of equipment, handling and storage of bitumen, and understanding the hazards associated with handling bitumen are essential to ensure the success of your operations. Regular safety inspections and maintenance of equipment should also be conducted to ensure that all equipment is in the correct working condition. By following these guidelines and utilising TEC’s specialised equipment, you can improve your bitumen loading and unloading operations and ensure the safety of your workers.
If you’re looking to enhance the performance of your bitumen handling operations, TEC’s products and services can help. Contact us today and a member of our expert team can assist you in finding the ideal solution for you.
